Bean To Bar Chocolate Process

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Bean to bar chocolate process.

There may be some confusion with companies claiming to be bean to bar. Now lets see the stage wise process of how chocolate bar is formed from cocoa beans. The process begins with harvesting. Here is a 10 step process to make bean to bar chocolate 1 cocoa cultivation cocoa beans that are responsible for making chocolate are the seeds present in the fruit of the theobroma tree cacao tree.

Stages for production of cocoa beans to chocolate bar process of cocoa beans to chocolate bar. From bean to bar this is how chocolate is made chocolate making is not asimple one and done process. When in doubt ask to see the process. Cultivating this tree is the very first step in the chocolate making process.

The pods and pulp are placed into large wooden containers where the pulp is allowed to ferment for five to. Chocolate can be made with roasted or unroasted cacao beans. The beans are mixed or turned to enable this process and the temperature naturally raises to 40 50 c. The wet cacao beans called baba are carried up the stairs and dumped into the top box then covered with banana leaves for about 48 hours.

This stage is a major factor in developing the cacao flavour and can take up to eight days depending on the bean type. The beans are moved through a slot into the next box down and stirred. Others aim to control the whole process to improve quality working conditions or environmental impact. In order to be considered bean to bar makers need to start with raw cacao beans and those beans need to be roasted cracked winnowed removing the shell and ground into chocolate to be considered bean to bar.

Although the husks can be toxic. Stage 1 growing of cocoa beans. First cacao beans arefermented then dried. You can use the entire cacao bean including the husks or nibs only.

Refining is also the point in the bean to bar process at which other ingredients are introduced sugar additional cocoa butter whole milk powder etc. You can make chocolate in 1 hour with a rough texture or you can let chocolate process for 3 days for smooth texture. How bean to bar chocolate is made harvesting. Once the beans arrive from thefarm to the chocolate factory they are cleaned then roasted.

Some are large companies that own the entire process for economic reasons. A bean to bar company produces chocolate by processing cocoa beans into a product in house rather than merely melting chocolate from another manufacturer. During this time much of the pulp drains away and the sugars begin to ferment.